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Archive / FAA Helicopter Flying Handbook / FAA Helicopter Flying Handbook: Chapter 6 — Weight and Balance

Chapter 6 — Weight and Balance

Chapter 6 — Weight and Balance

FAA-H-8083-21B (2019)

Introduction

It is vital to comply with weight and balance limits

established for helicopters. Operating above the maximum

weight limitation compromises the structural integrity of

the helicopter and adversely affects performance. Balance

is also critical because, on some fully loaded helicopters,

center of gravity (CG) deviations as small as three inches can

dramatically change a helicopter’s handling characteristics.

Operating a helicopter that is not within the weight and

balance limitations is unsafe. Refer to FAA-H-8083-1 (as

revised), Aircraft Weight and Balance Handbook, for more

detailed information.

Weight and Balance

Chapter 6

Weight

When determining if a helicopter is within the weight limits,

consider the weight of the basic helicopter, crew, passengers,

cargo, and fuel. Although the effective weight (load factor)

varies during maneuvering flight, this chapter primarily

addresses the weight of the loaded helicopter while at rest.

It is critical to understand that the maximum allowable weight

may change during the flight. When operations include out of

ground effect (OGE) hovers and confined areas, planning must

be done to ensure that the helicopter is capable of lifting the

weight during all phases of flight. The weight may be acceptable

during the early morning hours, but as the density altitude

increases during the day, the maximum allowable weight may

have to be reduced to keep the helicopter within its capability.

The following terms are used when computing a helicopter’s

weight:

• Basic Empty Weight

• Maximum Gross Weight

• Weight Limitations

Basic Empty Weight

The starting point for weight computations is the basic empty

weight. This is the weight of the standard helicopter, optional

equipment, unusable fuel, and all operating fluids including

engine and transmission oil, and hydraulic fluid for those

aircraft so equipped. Some helicopters might use the term

“licensed empty weight,” which is nearly the same as basic

empty weight, except that it does not include full engine and

transmission oil, just undrainable oil. If flying a helicopter

that lists a licensed empty weight, be sure to add the weight

of the oil to the computations.

Maximum Gross Weight

The maximum weight of the helicopter is referred to its

maximum gross weight. Most helicopters have an internal

maximum gross weight, which refers to the weight within the

helicopter structure and an external maximum gross weight,

which refers to the weight of the helicopter with an external

load. The external maximum weight may vary depending

on where it is attached to the helicopter. Some large cargo

helicopters may have several attachment points for sling load

or winch operations. These helicopters can carry a tremendous

amount of weight when the attachment point is directly under

the CG of the aircraft.

Weight Limitations

Weight limits are necessary to guarantee the structural

integrity of the helicopter, enable pilots to predict helicopter

performance and insure aircraft controllability. Although

aircraft manufacturers build in safety factors, a pilot should

never intentionally exceed the load limits for which a

helicopter is certificated.

Operating below a minimum weight could adversely affect

the handling characteristics of the helicopter. During single-

pilot operations in some helicopters, a pilot needs to use a

large amount of forward cyclic to maintain a hover. By adding

ballast to the helicopter, the neutral cyclic position can be

shifted toward the center of its range, thus giving a greater

range of control outward from neutral in every direction.

When operating at or below the minimum weight of the

helicopter, additional weight also improves autorotational

characteristics since the autorotational descent can be

established sooner. In addition, operating below minimum

weight could prevent achieving the desirable rotor revolutions

per minute (rpm) during autorotations.

Operating above a maximum weight could result in

structural deformation or failure during flight if encountering

excessive load factors, strong wind gusts, or turbulence.

Weight and maneuvering limitations also are factors in

establishing fatigue life of components. Overweight, meaning

overstressed, parts fail sooner than anticipated. Therefore,

premature failure is a major consideration in determination

of fatigue life and life cycles of parts.

Although a helicopter is certificated for a specified maximum

gross weight, it is not safe to take off with this load under

some conditions. Anything that adversely affects takeoff,

climb, hovering, and landing performance may require

off-loading of fuel, passengers, or baggage to some weight

less than the published maximum. Factors that can affect

performance include high altitude, high temperature, and high

humidity conditions, which result in a high-density altitude.

In-depth performance planning is critical when operating in

these conditions.

Balance

Helicopter performance is not only affected by gross weight,

but also by the position of that weight. It is essential to load the

aircraft within the allowable CG range specified in the rotorcraft

flight manual’s (RFM) weight and balance limitations. Loading

outside approved limits can result in insufficient control travel

for safe operation.

Center of Gravity

The pilot should ensure that the helicopter is properly balanced

and within its center of gravity limitations, so that minimal

cyclic input is required during hovering flight, except for

any wind corrections. Since the fuselage acts as a pendulum

suspended from the rotor, changing the CG changes the angle

at which the aircraft hangs from the rotor. When the CG is

directly under the rotor mast, the helicopter hangs horizontally;

if the CG is too far forward of the mast, the helicopter hangs

CG Directly Under The Rotor Mast Forward CG Aft CG

CG

CG

CG

Figure 6-1. The location of the CG strongly influences how the helicopter handles.

with its nose tilted down; if the CG is too far aft of the mast,

the nose tilts up. [Figure 6-1]

CG Forward of Forward Limit

A forward CG may occur when a heavy pilot and passenger

take off without baggage or proper ballast located aft of the

rotor mast. This situation becomes worse if the fuel tanks

are located aft of the rotor mast because as fuel burns the

CG continues to shift forward.

This condition is easily recognized when coming to a hover

following a vertical takeoff. The helicopter has a nose-low

attitude, and excessive rearward displacement of the cyclic

control is needed to maintain a hover in a no-wind condition.

Do not continue flight in this condition, since a pilot could

rapidly lose rearward cyclic control as fuel is consumed. A

pilot may also find it impossible to decelerate sufficiently to

bring the helicopter to a stop. In the event of engine failure

and the resulting autorotation, there may not be enough cyclic

control to flare properly for the landing.

A forward CG is not as obvious when hovering into a strong

wind, since less rearward cyclic displacement is required than

when hovering with no wind. When determining whether a

critical balance condition exists, it is essential to consider the

wind velocity and its relation to the rearward displacement

of the cyclic control.

CG Aft of Aft Limit

Without proper ballast in the cockpit, exceeding the aft CG

may occur when:

• A lightweight pilot takes off solo with a full load of

fuel located aft of the rotor mast.

• A lightweight pilot takes off with maximum baggage

allowed in a baggage compartment located aft of the

rotor mast.

• A lightweight pilot takes off with a combination of

baggage and substantial fuel where both are aft of the

rotor mast.

A pilot can recognize the aft CG condition when coming

to a hover following a vertical takeoff. The helicopter will

have a tail-low attitude and will need excessive forward

displacement of cyclic control to maintain a hover in a no-

wind condition. When facing upwind, even greater forward

cyclic is needed.

If flight is continued in this condition, it may be impossible

to fly in the upper allowable airspeed range due to inadequate

forward cyclic authority to maintain a nose-low attitude. In

addition, with an extreme aft CG, gusty or rough air could

accelerate the helicopter to a speed faster than that produced

with full forward cyclic control. In this case, dissymmetry of

lift and blade flapping could cause the rotor disk to tilt aft.

With full forward cyclic control already applied, a pilot might

not be able to lower the rotor disk, resulting in possible loss

of control, or the rotor blades striking the tailboom.

Lateral Balance

For smaller helicopters, it is generally unnecessary to

determine the lateral CG for normal flight instruction and

passenger flights. This is because helicopter cabins are

relatively narrow and most optional equipment is located

near the centerline. However, some helicopter manuals

specify the seat from which a pilot must conduct solo flight.

In addition, if there is an unusual situation that could affect

the lateral CG, such as a heavy pilot and a full load of fuel

on one side of the helicopter, its position should be checked

against the CG envelope. If carrying external loads in a

position that requires large lateral cyclic control displacement

to maintain level flight, fore and aft cyclic effectiveness could

be limited dramatically. Manufacturers generally account

for known lateral CG displacements by locating external

attachment points opposite the lateral imbalance. Examples

are placement of hoist systems attached to the side, and wing

stores commonly used on military aircraft for external fuel

pods or armament systems.

Horizontal

datum +−

Aviation Gasoline (AVGAS). . . . . . . . . . . . . . . . . . . . . 6 lb/gal

Jet Fuel (JP-4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 lb/gal

Jet Fuel (JP-5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8 lb/gal

Reciprocating Engine Oil. . . . . . . . . . . . . . . . . . . . . 7.5 lb/gal*

Turbine Engine Oil. . . . . . . . . . Varies between 6 and 8 lb/gal*

Water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.35 lb/gal

Oil weight is given in pounds per gallon while oil capacity is

usually given in quarts; therefore, convert the amount of oil to

gallons before calculating its weight. Remember, four quarts

equal one gallon.

*

Figure 6-2. When making weight and balance computations, always

use actual weights if they are available, especially if the helicopter

is loaded near the weight and balance limits.

Figure 6-3. While the horizontal reference datum can be anywhere

the manufacturer chooses, some manufacturers choose the datum

line at or ahead of the most forward structural point on the

helicopter, in which case all moments are positive. This aids in

simplifying calculations. Other manufacturers choose the datum

line at some point in the middle of the helicopter, in which case

moments produced by weight in front of the datum are negative and

moments produced by weight aft of the datum are positive.

Weight and Balance Calculations

When determining whether a helicopter is properly loaded,

two questions must be answered:

1. Is the gross weight less than or equal to the maximum

allowable gross weight?

2. Is the CG within the allowable CG range, and will

it stay within the allowable range throughout the

duration of flight including all loading configurations

that may be encountered?

To answer the first question, just add the weight of the items

comprising the useful load (pilot, passengers, fuel, oil [if

applicable] cargo, and baggage) to the basic empty weight of

the helicopter. Ensure that the total weight does not exceed

the maximum allowable gross weight.

To answer the second question, use CG or moment

information from loading charts, tables, or graphs in the

RFM. It is important to note that any weight and balance

computation is only as accurate as the information provided.

Therefore, ask passengers what they weigh and add a few

pounds to account for the additional weight of clothing,

especially during the winter months. Baggage should be

weighed on a scale, if practical. If a scale is not available,

compute personal loading values according to each individual

estimate. Figure 6-2 indicates the standard weights for

specific operating fluids. These values are used when

computing a helicopter’s balance.

Reference Datum

Balance is determined by the location of the CG, which

is usually described as a given number of inches from the

reference datum. The horizontal reference datum is an

imaginary vertical plane or point, arbitrarily fixed somewhere

along the longitudinal axis of the helicopter, from which all

horizontal distances are measured for weight and balance

purposes. There is no fixed rule for its location. It may be

located at the rotor mast, the nose of the helicopter, or even

at a point in space ahead of the helicopter. [Figure 6-3]

The lateral reference datum is usually located at the center

of the helicopter. The location of the reference datum is

established by the manufacturer and is defined in the RFM.

[Figure 6-4]

Chapter Summary

This chapter discusses the importance of computing the

weight and balance of the helicopter. The chapter also

discusses the common terms and meanings associate with

weight and balance.

Lateral datum

Front view

Top view

+ −

+ −

Figure 6-4. The lateral reference datum is located longitudinally

through the center of the helicopter; therefore, there are positive

and negative values.

Original source PDFPublished from pages 83–88 of the recorded source chapter.
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