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Archive / FAA Aircraft Weight and Balance Handbook / Aircraft Weight and Balance Handbook: Chapter 7 — Center of Gravity Change After a Repair or Alteration

Chapter 7 — Center of Gravity Change After a Repair or Alteration, Part 2

Chapter 7 — Center of Gravity Change After a Repair or Alteration — Part 2

FAA-H-8083-1B (2025)

Figure 7-4. Weight, arm, and moment changes caused by typical alteration or repair.

Item Weight (lb) Arm (in) Moment (lb-in) New CG

67,723.6

−192.8

−874.0

−432.0

+122.6

+229.5

+2,037.0

68,613.9 +36.4

Airplane

Radio removed

Power supply removed

ELT removed

Radio installed

ELT installed

Passenger seat installed

Total

1,876.0

−12.2

−9.2

−3.2

+8.4

+1.7

+21.0

1,882.5

36.1

15.8

95.0

135.0

14.6

135.0

97.0

x =

Figure 7-5. Weight and moment index changes caused by a typical alteration or repair.

Item Weight (lb) Moment indexes (lb-in/100) New CG (inches from datum)

+677.2

−1.93

−8.74

−4.32

+1.23

+2.29

+20.37

+686.1 +36.4

Airplane

Radio removed

Power supply removed

ELT removed

Radio installed

ELT installed

Passenger seat installed

Total

1,876.0

−12.2

−9.2

−3.2

+8.4

+1.7

+21.0

1,882.5

The weight and balance revision sheet should clearly show

the revised empty weight, empty weight arm and/or moment

index, and the new useful load. An example of these entries

can be found at the bottom of Figure 7-3.

Weight Changes Caused by a Repair or

Alteration

A typical alteration might consist of removing two pieces

of radio equipment from the instrument panel and a power

supply that was located in the baggage compartment behind

the rear seat. In this example, these two pieces are replaced

with a single lightweight, self-contained radio. At the

same time, an old emergency locator transmitter (ELT) is

removed from its mount near the tail, and a lighter weight

unit is installed. A passenger seat is installed in the baggage

compartment.

Computations Using Weight, Arm, and Moment

The first step in the weight and balance computation is to

make a chart like the one in Figure 7-4, listing all of the

items that are involved. The new center of gravity (CG) of

36.4 inches aft of the datum is determined by dividing the

new moment by the new weight.

Computations Using Weight and Moment Indexes

If the weight and balance data uses moment indexes rather

than arms and moments, this same alteration can be computed

using a chart such as the one in Figure 7-5. Subtract the

weight and moment indexes of all the removed equipment

from the empty weight and moment index of the airplane.

Add the weight and moment indexes of all equipment

installed to determine the total weight and the total moment

index. To determine the position of the new CG in inches

aft of the datum, multiply the total moment index by 100 to

get the moment, and divide this by the total weight to get

the new CG.

Figure 7-8. Formula for determining the CG in percent MAC.

CG in % MAC CG in inches from LEMAC x 100

MAC=

10.42 x 100

58.0=

17.9% MAC=

Figure 7-7. Loading conditions.

CG

range

Datum Front seats Rear seats +74 Baggage B +116

Fuel +48.2 Baggage A +97

Forward

limit

Aft limit 46.0

Figure 7-6. Weight and balance information.

3,200

3,000

2,800

2,600

2,400

2,200

2,000

1,800 32 34 36 38 40 42 44 46 48

Fuselage station (in)

Loaded aircraft weight (lb)

Airplane EW and EWCG 1,876.0 lb at +36.14

Engine METO horsepower 230

CG range (+40.9) to (+46.0) at 3,100 lb

(+33.0) to (+46.0) at 2,250 lb or less

Straight line variation between points given

Empty weight CG range None

Maximum weight 3,100 lb takeoff/flight

2,950 lb landing

Datum to LEMAC 25.98

MAC 58.00

No. of seats 4 (2 front at +34.0)

(2 rear at +74.0)

Fuel capacity 92 gal (88 gal usable)

two 46-gal integral tanks in wings at +48.2

See NOTE 1 for data on unusable fuel.

Minimum fuel (METO HP ÷ 2) 115 lb at +48

Maximum baggage 160 lb

Area A (100 lb at +97.0)

Area B (60 lb at +116.0

Oil capacity 12 qt (−15) (6 qt usable)

See NOTE 1 for data on undrainable oil.

NOTE 1: The certificated empty weight and corresponding center of

gravity location must include unusable fuel of 30 lb (+46) and

undrainable oil of 0 lb.

Determining the CG in Percentage of Mean

Aerodynamic Chord (Percent MAC)

This procedure is the same as found in Chapter 5, Single-

Engine Aircraft Weight and Balance Computations.

Refer to the load conditions and CG information found in

Figures 7-5, 7-6, and 7-7 to compute the CG in percent MAC:

The loaded CG is +36.4 inches aft of the datum.

The MAC is 58.0 inches long.

The leading edge mean aerodynamic chord (LEMAC)

is located at station 25.98.

The CG is +36.4 – 25.98 = 10.42 inches aft of LEMAC.

Use the formula in Figure 7-8 to determine CG in MAC

percentages.

The loaded CG after alteration or repair is located at 17.9

percent MAC.

Empty Weight CG (EWCG) Range

The fuel tanks, seats, and baggage compartments of some

aircraft are so located that changes in the fuel or occupant

load have a very limited effect on the balance of the aircraft.

Aircraft of such a configuration show an empty weight CG

(EWCG) range in the Type Certificate Data Sheet (TCDS).

If the EWCG is located within this range, it is impossible to

legally load the aircraft so that its loaded CG falls outside

its allowable range.

If the TCDS lists an EWCG range, and after the alteration is

completed the EWCG falls within this range, then there is no

need to compute a fore and aft check for adverse loading. But

if the TCDS lists the EWCG range as “None” (and most of

them do), a check must be made to determine whether or not

it is possible by any combination of legal loading to cause the

aircraft CG to move outside of either its forward or aft limits.

Adverse-Load CG Checks

Many modern aircraft have multiple rows of seats and often

more than one baggage compartment. After any repair or

alteration that changes the weight and balance, the Airframe

and Powerplant (A&P) FAA-certificated mechanic or

repairman must ensure that no legal condition of loading can

Figure 7-9. Load conditions for forward adverse-load CG check.

Item Weight (lb) Arm (in) Moment (lb-in) Most forward CG +33.0

67,798.6

5,780.0

5,520.0

79,098.6 +36.6

Airplane (empty)

Pilot

Fuel (minimum)

Total

1,876.0

170.0

115.0

2,161.0

36.14

34.0

48.0

x =

When rear row of seats is occupied, 120 pounds of

baggage or ballast must be carried in forward baggage

compartment. For additional loading instruction,

see Weight and Balance Data.

Figure 7-11. Typical baggage compartment placard.

Figure 7-10. Load conditions for aft adverse-load CG check.

Item Weight (lb) Arm (in) Moment (lb-in) Most Aft CG +46.0

67,798.6

5,780.0

25,449.6

25,160.0

9,700.0

6,960.0

140,848.2 +45.8

Airplane (empty)

Pilot

Fuel (full tanks – 88 gal)

Rear seat occupants (2)

Baggage A

Baggage B

Total

1,876.0

170.0

528.0

340.0

100.0

60.0

3,074.0

36.14

34.0

48.2

74.0

97.0

116.0

x =

move the CG outside of its allowable limits. To determine

this, adverse-loaded CG checks must be performed and

the results noted in the weight and balance revision sheet.

[Figure 7-3]

Forward Adverse-Load CG Check

To conduct a forward CG check, make a chart that includes

the airplane and any occupants and items of the load located

in front of the forward CG limit. Include only those items

behind the forward limit that are essential to flight: the pilot,

and the minimum fuel.

In this example, the pilot, whose nominal weight is 170

pounds, is behind the forward CG limit. The fuel is also

behind the forward limit, so the minimum fuel is used. For

weight and balance purposes, the minimum fuel is no more

than the quantity needed for one-half hour of operation at

rated maximum continuous power. This is considered to

be 1⁄12 gallon for each maximum except takeoff (METO)

horsepower. Because aviation gasoline weighs 6 pounds per

gallon, determine the number of pounds of the minimum fuel

by dividing the METO horsepower by two. In this example,

minimum fuel is 115 pounds. The front and rear seats and the

baggage are all behind the forward CG limit, so no passengers

or baggage are considered.

Make a chart like the one in Figure 7-9 to determine the CG

with the aircraft loaded for its most forward CG. With the

load consisting of only a pilot and the minimum fuel, the CG

is +36.6, which is behind the most forward allowable limit

for this weight of +33.0.

Aft Adverse-Load CG Check

To conduct an aft or rearward CG check, make a chart that

includes the empty weight and EWCG of the aircraft after

the alteration and all occupants and items of the load behind

the aft CG limit of 46.0. The pilot is in front of this limit but

is essential for flight and must be included. In this example,

only the pilot occupies the front seats. Since the CG of the

fuel is behind the aft limit, full fuel is used, as well as the

nominal weight (170 lb) for both rear seat passengers and

the maximum allowable baggage.

Under these loading conditions, the CG is located at +45.8,

which is ahead of the aft limit of +46.0. [Figure 7-10] With

only the pilot in front of the aft CG limit and maximum of all

items behind the aft limit, the CG is at +45.8 inches, which

is ahead of the aft limit of +46.0 inches.

Ballast

It is possible to load most modern airplanes so the CG

shifts outside of the allowable limit. Placards and loading

instructions in the weight and balance data inform the pilot

of the restrictions that prevent such a shift from occurring.

A typical placard in the baggage compartment of an airplane

is shown in Figure 7-11. When the CG of an aircraft falls

outside of the limits, it can usually be brought back in by

using ballast.

Figure 7-13. Formula for determining ballast.

Ballast weight Aircraft empty weight × Dist. out of limits

Distance between ballast and desired CG=

Temporary Ballast

Temporary ballast, in the form of lead bars or heavy canvas

bags of sand or lead shot, is often carried in the baggage

compartments to adjust the balance for certain flight

conditions. The bags are marked “Ballast XX Pounds—

Removal Requires Weight and Balance Check.” Temporary

ballast must be secured so it cannot shift its location in flight

and the structural limits of the baggage compartment must not

be exceeded. All temporary ballast must be removed before

the aircraft is weighed.

Temporary Ballast Formula

The CG of a loaded airplane can be moved into its allowable

range by shifting passengers or cargo or by adding temporary

ballast.

Permanent Ballast

If a repair or alteration causes the aircraft CG to fall outside

of its limit, permanent ballast can be installed. Usually

permanent ballast is made of blocks of lead painted red and

marked “Permanent Ballast—Do Not Remove.” It should be

attached to the structure so that it does not interfere with any

control action and attached rigidly enough that it cannot be

dislodged by any flight maneuvers or rough landing

Two things must first be known to determine the amount of

ballast needed to bring the CG within limits: the amount the

CG is out of limits, and the distance between the location of

the ballast and the limit that is affected.

If an airplane with an empty weight of 1,876 pounds has been

altered so its EWCG is +32.2, and CG range for weights up

to 2,250 pounds is +33.0 to +46.0, permanent ballast must be

installed to move the EWCG from +32.2 to +33.0. There is

a bulkhead at fuselage station 228 strong enough to support

the ballast.

To determine the amount of ballast needed, use the formula

in Figure 7-13.

Ballast needed = 1.876 × 0.8

228 – 33

= 1500.8

195

= 7.7 pounds

A block of lead weighing 7.7 pounds, attached to the bulkhead

at fuselage station 228, moves the EWCG back to its proper

forward limit of +33. This block should be painted red and

marked “Permanent Ballast—Do Not Remove.”

Original source PDFPublished from pages 65–68 of the recorded source chapter.
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